Programmable Logic Controller

KV-7000 series

Select Language

CPU unit

Model

KV-7500

KV-7300

General specifications

Type

CPU unit

Supply voltage

KV-5000/3000 Series System configuration using an expansion unit : 24 VDC (±10%)
KV-7000 Series System configuration with only an expansion unit : 24 VDC (−15%/+20%)

Environmental resistance

Withstand voltage

1500 VAC for 1 minute
(between the power terminals and the I/O terminals, and between the external terminals and the housing)

Noise immunity

1500 Vp-p or more
Pulse width: 1 µs, 50 ns
(based on noise simulator)
IEC standard-compliant
(IEC 61000-4-2/3/4/6)

Vibration resistance

Intermittent vibration: Frequency 5 to 9 Hz

Half amplitude 3.5mm*1

Intermittent vibration: Frequency 9 to 150 Hz

Acceleration: 9.8m/s2*1

Continuous vibration: Frequency 5 to 9 Hz

Half amplitude 1.75mm*1

Continuous vibration: Frequency 9 to 150 Hz

Acceleration: 4.9m/s2*1

Operating surrounding air temperature

KV-5000/3000 Series System configuration using an expansion unit : 0 to +50°C (No freezing)*2*3
KV-7000 Series System configuration with only an expansion unit : 0 to +55°C (No freezing)*2*3

Operating ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*2
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*2

Storage ambient temperature

KV-5000/3000 Series System configuration using an expansion unit : -20 to 70°C*2
KV-7000 Series System configuration with only an expansion unit : -25 to 75°C*2

Storage ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*2
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*2

Operating environment

No dust or corrosive gas

Environmentalresistance

Operating altitude

2000m or less

Environmental resistance

Insulation resistor

50 MΩ or more
(between the power terminals and the I/O terminals, and between the external terminals and the housing, with 500 VDC megohmmeter)

Impact resistance

Acceleration: 150m/s2, Operation time: 11 ms, 2 times in each of the X, Y, and Z directions

Pollution degree

2

Environmentalresistance

Overvoltage category

I (at KV-PU1: II)

Performance specifications

Calculation control method

Program storage method

I/O control mode

Refresh method

Program language

Expanded ladder, KV Script, mnemonic

Number of instructions

Base instructions: 80 kinds and 181 instructions
Application instructions: 42 kinds and 59 instructions
Calculation instructions: 124 kinds and 315 instructions
Expansion instructions: 76 kinds and 123 instructions
Total: 322 kinds and 678 instructions

Instruction execution speed

Basic instructions

0.96 ns minimum

Applied instructions

5.75 ns minimum

CPU memory capacity

64 MB (project capacity + user memory capacity)

21 MB (project capacity + user memory capacity)

Program capacity

Approx. 1500k steps

Approx. 160k steps

Maximum number of attachable I/O units

16 (KV-7000 Series expansion units only)
48 (KV-7000 Series expansion units, KV-5000/3000 Series expansion units (when using an expansion unit (KV-EB1))*4

Maximum number of I/O points

When epxanded: 3072 points max.
(When using two KV-EB1S/KV-EB1R units and 64-point units)

Input relay (R)

Total: 16, 000 points 1 bit (R00000 to R99915)

Output relay (R)

Internal auxiliary relay (R)

Link relay (B)

32,768 points 1 bit (B0000 to B7FFF)

Internal auxiliary relay (MR)

64000 points 1-bit (MR000000 to MR399915)

Latch relay (LR)

16000 points 1-bit (LR00000 to LR99915)

Control relay (CR)

1280 points 1-bit (CR0000 to CR7915)

Timer (T)

4,000 points 32-bit (T0000 to T3999)

Counter (C)

4,000 points 32-bit (C0000 to C3999)

Data memory (DM)

65,535 points 16-bit (DM00000 to DM65534)

Extended data memory (EM)

65,535 points 16-bit (EM00000 to EM65534)

File register

Current bank (FM)

524,288 points 16-bit (FM00000 to FM32767 x 16 banks)

Consecutive number mode (ZF)

524,288 points 16-bit (ZF000000 to ZF524287)

Link register (W)

32,768 points 16-bit (W0000 to W7FFF)

Temporary memory (TM)

512 points 16-bit (TM000 to TM511)

Index register (Z)

12 points 32-bit (Z1 to Z12)

Control memory (CM)

6,000 points 16-bit (CM0000 to CM5999)

Number of comments and labels that can be stored in the main unit

Device comment

Approx. 224,000

Approx. 102,000

Labels

Approx. 285,000

Approx. 131,000

Power off hold function

Program memory

Flash ROM can be rewritten 10,000 times

Devices

Nonvolatile RAM*5

Calendar timer

Backup capacitor about 15 days (@25 degrees)
(When using KB-B1 (battery) about 5years (@25 degrees))

Self-diagnosis function

CPU error, RAM error, and other problems

Internal power consumption

KV-7500 : 200 mA or less*6
Bus connection unit : 30 mA or less

KV-7300 : 200 mA or less*6
Bus connection unit : 30 mA or less

Weight

KV-7500: Approx. 270 g
Bus connection unit : Approx. 130 g

KV-7300: Approx. 270 g
Bus connection unit : Approx. 130 g

*1 Compliant with JIS B 3502 and IEC 61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.)
*2 Guaranteed range in which the system can be used.
*3 Specified according to the temperature in the control panel on the lower side of the unit.
*4 This may be limited by the maximum number of installable I/O units.
*5 You can set the target device by clicking "CPU system setting" and then "Power off holding" in KV STUDIO.
*6 3 A for maximum load condition with expansion units

Power supply

Model

KV-PU1*1

General specifications

System

Switching type

Input supply voltage

100 to 240 VAC (+10%/-15%) (50/60 Hz)

Output voltage

24 VDC ±10%

Output capacity

1.8 A (total power supply to various units and extra power supply)

Momentary stop time

20 ms or less (depending on rated I/O conditions)

Power-on reset time

Max. 3 sec. or less

Environmental resistance

Withstand voltage

3,000 V AC for 1 min. (between input and output)

Noise immunity

1500 Vp-p or more
Pulse width: 1 µs, 50 ns
(based on noise simulator)

Vibration resistance

Intermittent vibration: Frequency 5 to 9 Hz

Half amplitude 3.5mm*2

Intermittent vibration: Frequency 9 to 150 Hz

Acceleration: 9.8m/s2*2

Continuous vibration: Frequency 5 to 9 Hz

Half amplitude 1.75mm*2

Continuous vibration: Frequency 9 to 150 Hz

Acceleration: 4.9m/s2*2

Operating surrounding air temperature

0 to 55°C (no freezing)*3*4

Operating ambient humidity

5 to 95% RH (No condensation)*3

Storage ambient temperature

-40 ~ +75 °C*3

Storage ambient humidity

5 to 95% RH (No condensation)*3

Operating environment

No dust or corrosive gas

Environmentalresistance

Operating altitude

2000m or less

Environmental resistance

Insulation resistor

50 MΩ or more
(500 V DC mega between all external terminals and case)

Impact resistance

Acceleration: 150m/s2, Operation time: 11 ms, 2 times in each of the X, Y, and Z directions

Pollution degree

2

Environmentalresistance

Overvoltage category

II

Performance specifications

Response time

When turning OFF → ON: 10 ms or less
When turning ON → OFF: 5 ms or less

Output form

Relay (NC contact)

Rated load

24 VDC 0.5 A

ON resistance

50mΩ or less

Relay life

Electrical: 100000 times or more (20 times/min.), Mechanical: 20 million times or more

Relay replacement

Impossible

Internal current consumption

0.96A or less

Weight

Approx. 300 g

*1 For KV-7000 Series
*2 Compliant with JIS B 3502 and IEC 61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.)
*3 Guaranteed range in which the system can be used.
*4 Specified according to the temperature in the control panel on the lower side of the unit.

I/O Unit

Model

KV-SIR32XT*1

General specifications

Type

Expansion Unit (High speed I/O unit)

Supply voltage

KV-5000/3000 Series System configuration using an expansion unit : 24 V DC (±10%)*2
KV-7000 Series System configuration with only an expansion unit : 24 V DC (-15% / +20%)*2

Environmental resistance

Withstand voltage

1500 VAC for 1 minute
(between the power terminals and the I/O terminals, and between the external terminals and the housing)

Noise immunity

1500 Vp-p or more
Pulse width: 1 µs, 50 ns
(based on noise simulator)
IEC standard-compliant
(IEC 61000-4-2/3/4/6)

Vibration resistance

Intermittent vibration: Frequency 5 to 9 Hz

Half amplitude 3.5mm*3

Intermittent vibration: Frequency 9 to 150 Hz

Acceleration: 9.8m/s2*3

Continuous vibration: Frequency 5 to 9 Hz

Half amplitude 1.75mm*3

Continuous vibration: Frequency 9 to 150 Hz

Acceleration: 4.9m/s2*3

Operating surrounding air temperature

KV-5000/3000 Series System configuration using an expansion unit : 0 to +50°C (No freezing)*4*5
KV-7000 Series System configuration with only an expansion unit : 0 to +55°C (No freezing)*4*5

Operating ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*4
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*4

Storage ambient temperature

KV-5000/3000 Series System configuration using an expansion unit : -20 to 70°C*4
KV-7000 Series System configuration with only an expansion unit : -25 to 75°C*4

Storage ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*4
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*4

Operating environment

No dust or corrosive gas

Environmentalresistance

Operating altitude

2000m or less

Environmental resistance

Insulation resistor

50 MΩ or more
(between the power terminals and the I/O terminals, and between the external terminals and the housing, with 500 VDC megohmmeter)

Impact resistance

Acceleration: 150m/s2, Operation time: 11 ms, 2 times in each of the X, Y, and Z directions

Pollution degree

2

Performance specifications

Internal current consumption

130 mA or less

Weight

Approx. 190 g

External connection mode

Connector (MIL standard)*6

input

Number of inputs

32 points (16 points: for 5 V mode)

Maximum input voltage

24 VDC mode : 28.8 V DC
5 VDC mode*7(Overvoltage protection function included*8): 6.0 VDC

Rated input voltage

24 VDC mode : 24 VDC 5.1 mA
5 VDC mode*7(Overvoltage protection function included*8): 5 VDC 8.8 mA

Minimum ON voltage

24 VDC mode: 19 V
5 VDC mode*7(Overvoltage protection function included*8): 3.5 V

Maximum OFF current

24 V DC mode : 1.5 mA

Maximum OFF voltage

5 VDC mode*7(Overvoltage protection function included*8): 1.5 V

Common point mode

16 points/1 common point (2 terminals)*9

Input time constant

setting 1µs : TYP 1.2µs (ON→OFF 0.7µs), MAX 2.6µs
setting 10µs : TYP 2.4µs (ON→OFF 1.9µs), MAX 3.9µs
setting 20µs : TYP 10µs, MAX 12µs
setting 100µs : TYP 73µs, MAX 82µs
setting 500µs : TYP 420µs, MAX 450µs
setting 1ms : TYP 840µs, MAX 900µs
setting 5ms : TYP 4.5ms, MAX 4.8ms
setting 10ms : TYP 9.0ms, MAX 9.6ms
setting 100ms : TYP 45ms, MAX 48ms

Input impedance

24 VDC mode : 4.4kΩ
5 VDC mode*7(Overvoltage protection function included*8): 350Ω

Output

Number of outputs

32 points

Output form

MOSFET (N-ch) (with overcurrent protection function)*10

Rated load

30 VDC 0.2 A (1.6 A/1 common point)

Leakage current at OFF

100 µA or less

Residual voltage at ON

0.5 VDC or less

Common point mode

16 points/1 common point (2 terminals)*9

Operation time

OFF→ON: 1 µs or less (Load: 5 mA to 200 mA)
ON→OFF: 5 µs or less (Load: 5 mA to 200 mA)

*1 For KV-7000 Series
*2 Supplied via CPU unit or other Expansion unit
*3 Compliant with JIS B 3502 and IEC 61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.)
*4 Guaranteed range in which the system can be used.
*5 Specified according to the temperature in the control panel on the lower side of the unit.
*6 Connectors for connector-type I/O units are not included. MIL40-pin slender connector kit OP-51404 and MIL40-pin connector kit OP-22184 are available separately.
*7 5 VDC mode can only be used with IN100 to IN115.
*8 If an overvoltage is detected, all inputs (IN100 to IN115) in the shared commons will be turned OFF until the power is cycled or until PRG is switched to RUN.
*9 The four input and output COMs (input COM0 and COM1, and output COM2 and COM3) are independent. For each COM, those with two terminals are short-circuited internally.
*10 Even if an overcurrent is detected at only one point, protection operation (output OFF) will be enforced for all of the outputs in the shared commons (COM2: OUT200 to 215, COM3: OUT300 to 315) and automatic recovery will be repeated until the cause is eliminated.

Analogue/Thermostat Unit

Model

KV-SAD04*1

General specifications

Type

Expansion Unit (High-speed analogue output unit)

Supply voltage

KV-5000/3000 Series System configuration using an expansion unit : 24 V DC (±10%)*2
KV-7000 Series System configuration with only an expansion unit : 24 V DC (-15% / +20%)*2

Environmental resistance

Withstand voltage

1500 VAC for 1 minute
(between the power terminals and the I/O terminals, and between the external terminals and the housing)

Noise immunity

1500 Vp-p or more
Pulse width: 1 µs, 50 ns
(based on noise simulator)
IEC standard-compliant
(IEC 61000-4-2/3/4/6)

Vibration resistance

Intermittent vibration: Frequency 5 to 9 Hz

Half amplitude 3.5mm*3

Intermittent vibration: Frequency 9 to 150 Hz

Acceleration: 9.8m/s2*3

Continuous vibration: Frequency 5 to 9 Hz

Half amplitude 1.75mm*3

Continuous vibration: Frequency 9 to 150 Hz

Acceleration: 4.9m/s2*3

Operating surrounding air temperature

KV-5000/3000 Series System configuration using an expansion unit : 0 to +50°C (No freezing)*4*5
KV-7000 Series System configuration with only an expansion unit : 0 to +55°C (No freezing)*4*5

Operating ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*4
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*4

Storage ambient temperature

KV-5000/3000 Series System configuration using an expansion unit : -20 to 70°C*4
KV-7000 Series System configuration with only an expansion unit : -25 to 75°C*4

Storage ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*4
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*4

Operating environment

No dust or corrosive gas

Environmentalresistance

Operating altitude

2000m or less

Environmental resistance

Insulation resistor

50 MΩ or more
(between the power terminals and the I/O terminals, and between the external terminals and the housing, with 500 VDC megohmmeter)

Impact resistance

Acceleration: 150m/s2, Operation time: 11 ms, 2 times in each of the X, Y, and Z directions

Pollution degree

2

Performance specifications

Analogue output point

4 points (differential input)

Analogue input range (resolution)

Voltage :
-10 to +10V (0.5mV, 1/40000)
-5 to +5V (0.25mV, 1/40000)
0 to 10V (0.5mV, 1/20000)
0 to 30V (1.5mV, 1/20000)
0 to 5V (0.25mV, 1/20000)
1 to 5V (0.25mV, 1/16000)
Current :
0 to 20mA (1µA, 1/20000)
4 to 20mA (1µA, 1/16000)

Analogue output range (resolution)

Conversion speed

10 µs/ch

Conversion precision

±0.1% (25°C ±5°C), ±0.2% (0 to 55°C)
(precision per range)

Isolation mode

Between analogue output and CPU: Isolated (photocoupler, transformer)
Between analogue output channels: Non-isolated

Minimum load resistance

Maximum load resistance

Internal current consumption

80 mA or less

Weight

Approx. 130 g

Input resistance

Voltage: 1MΩ, Current: 250Ω

Absolute max. input

Voltage: -15 V to +35 V, Current: 30 mA

Analogue input point

4 points (differential input)

*1 For KV-7000 Series
*2 Supplied via CPU unit or other Expansion unit
*3 Compliant with JIS B 3502 and IEC 61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.)
*4 Guaranteed range in which the system can be used.
*5 Specified according to the temperature in the control panel on the lower side of the unit.

Model

KV-SDA04*1

General specifications

Type

Expansion Unit (High-speed analogue output unit)

Supply voltage

KV-5000/3000 Series System configuration using an expansion unit : 24 V DC (±10%)*2
KV-7000 Series System configuration with only an expansion unit : 24 V DC (-15% / +20%)*2

Environmental resistance

Withstand voltage

1500 VAC for 1 minute
(between the power terminals and the I/O terminals, and between the external terminals and the housing)

Noise immunity

1500 Vp-p or more
Pulse width: 1 µs, 50 ns
(based on noise simulator)
IEC standard-compliant
(IEC 61000-4-2/3/4/6)

Vibration resistance

Intermittent vibration: Frequency 5 to 9 Hz

Half amplitude 3.5mm*3

Intermittent vibration: Frequency 9 to 150 Hz

Acceleration: 9.8m/s2*3

Continuous vibration: Frequency 5 to 9 Hz

Half amplitude 1.75mm*3

Continuous vibration: Frequency 9 to 150 Hz

Acceleration: 4.9m/s2*3

Operating surrounding air temperature

KV-5000/3000 Series System configuration using an expansion unit : 0 to +50°C (No freezing)*4*5
KV-7000 Series System configuration with only an expansion unit : 0 to +55°C (No freezing)*4*5

Operating ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*4
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*4

Storage ambient temperature

KV-5000/3000 Series System configuration using an expansion unit : -20 to 70°C*4
KV-7000 Series System configuration with only an expansion unit : -25 to 75°C*4

Storage ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*4
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*4

Operating environment

No dust or corrosive gas

Environmentalresistance

Operating altitude

2000m or less

Environmental resistance

Insulation resistor

50 MΩ or more
(between the power terminals and the I/O terminals, and between the external terminals and the housing, with 500 VDC megohmmeter)

Impact resistance

Acceleration: 150m/s2, Operation time: 11 ms, 2 times in each of the X, Y, and Z directions

Pollution degree

2

Performance specifications

Analogue output point

4 points

Analogue input range (resolution)

Voltage:
-10 to +10V (0.5mV, 1/40000)
0 to 10V (0.5mV, 1/20000)
0 to 5V (0.25mV, 1/20000)
1 to 5V (0.25mV, 1/16000)
Current:
0 to 20mA (1µA, 1/20000)
4 to 20mA (1µA, 1/16000)

Analogue output range (resolution)

Conversion speed

10 µs/ch

Conversion precision

±0.1% (25°C ±5°C), ±0.2% (0 to 55°C)
(precision per range)

Isolation mode

Between analogue output and CPU: Isolated (photocoupler, transformer)
Between analogue output channels: Non-isolated

Minimum load resistance

Voltage: 1kΩ

Maximum load resistance

Current : 500Ω

Internal current consumption

170 mA or less

Weight

Approx. 140 g

Input resistance

Absolute max. input

Analogue input point

4 points

*1 For KV-7000 Series
*2 Supplied via CPU unit or other Expansion unit
*3 Compliant with JIS B 3502 and IEC 61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.)
*4 Guaranteed range in which the system can be used.
*5 Specified according to the temperature in the control panel on the lower side of the unit.

Model

KV-XH16ML

KV-XH04ML

General specifications

Power voltage

KV-5000/3000 Series System configuration using an expansion unit: 24 VDC (±10%)*1
KV-7000 Series System configuration using only an expansion unit: 24 VDC (−15% +20%)*1

Operating ambient temperature

KV-5000/3000 Series System configuration using an expansion unit: 0 to +50°C (no freezing)*2*3
KV-7000 Series System configuration using only an expansion unit: 0 to +55°C (no freezing)*2*3

Operating ambient humidity

KV-5000/3000 Series System configuration using an expansion unit: 10 to 95% RH (no condensation)*2
KV-7000 Series System configuration using only an expansion unit: 5 to 95% RH (no condensation)*2

Storage ambient temperature

KV-5000/3000 Series System configuration using an expansion unit: -20 to +70°C*2
KV-7000 Series System configuration using only an expansion unit: -25 to +75°C*2

Storage ambient humidity

KV-5000/3000 Series System configuration using an expansion unit: 10 to 95% RH (no condensation)*2
KV-7000 Series System configuration using only an expansion unit: 5 to 95% RH (no condensation)*2

Operating atmosphere

No dust or corrosive gas

Operating altitude

2000 m or less

Pollution degree

2

Noise resistance

1500 Vpp or more, pulse width: 1 µs, 50 ns (based on noise simulator)
IEC standard-compliant (IEC 61000-4-2/3/4/6)

Withstand voltage

1500 VAC for 1 minute
(between the power terminals and the I/O terminals, and between the external terminals and the housing)

1500 VAC for 1 minute (between the power terminals and the I/O terminals,
and between the external terminals and the housing)

Insulation resistance

50 MΩ or more
(between the power terminals and the I/O terminals, and between the external terminals and the housing, with 500 VDC megohmmeter)

Vibration resistance

Intermittent vibration

Frequency: 5 to 9 Hz

Half amplitude: 3.5 mm*4

Frequency: 9 to 150Hz

Acceleration: 9.8 m/s2*4

Continuous vibration

Frequency: 5 to 9 Hz

Half amplitude: 1.75 mm*4

Frequency: 9 to 150 Hz

Acceleration: 4.9 m/s2*4

Impact resistance

Acceleration: 150 m/s2, Operation time: 11 ms, 2 times in each of the X, Y, and Z directions

Internal current consumption

400 mA or less

160 mA or less

Weight

Approx. 280 g

Approx. 190 g

Performance specifications

No. of control axes

16 axes (total including virtual axes)

4 axes (total including virtual axes)

Connectable CPU unit

KV-7500/7300

Appropriated device

Relay: 2112 points (132 channels)
Data memory: 4 words

Relay: 576 points (36 channels)
Data memory: 4 words

Max. number of connectable units

7

16

Refresh

Automatic refresh, direct refresh, synchronous refresh between units

Output format

MECHATROLINK-III

Control mode

Positioning control
Torque control
Speed control
ML-III command
I/O control

Control period

62.5 µs or more
(With SV2 Series: 125 µs or more)

500 µs or more

Start-up time

125 µs

500 µs

Axis control function execution method

Ladder program, unit program (flow, C language)

Ladder program, unit program (flow)

Unit program capacity

3 MB (Max. number of blocks: 20000)

Flow

Block type

Positioning control block, synchronisation control block,
speed control block, torque control block,
origin return block, current coordinate change block,
speed change block, target coordinate change block,
continuous positioning start block,
"continuous-point number block"
continuous–independent/linear interpolation block,
continuous–arc interpolation block,
continuous positioning complete standby block, calculation block,
standby block, program execute block,
program stop/restart block,
force close program block,
unit interrupt block, cam data read/write block,
selection branch block, parallel branch block, merge block,
GOTO block, start block, end block

Max. number of flows

256

Number of simultaneous activities

No upper limit

Internal data Memory

524288 words

Position unit

mm, deg (angle), PLS (number of pulses)
Decimal point position from 0 to 9 digits, unit conversion function available

Cumulative address

-2147483648 to +2147483647 specification units

Positioning control

Positioning mode

Absolute value/relative value

Position setting range

-2147483648 to +2147483647 specification units

Interpolation

Linear interpolation, arc interpolation, helical interpolation

Single operation address

-2147483648 to +2147483647 specification units

Acceleration/deceleration curve

Linear, SIN

Acceleration/deceleration time

0 to 65535 ms

M-code

1 to 65000, WITH/AFTER mode

Sensor positioning

External input-based switching control from speed to position

Number of points

100 points/axis
(Trajectory control at 100 points or more possible with flows)

Special function

Synchronous tracking control, absolute position tracking control

Synchronization control

Input

External reference, instruction coordinates, current coordinates

Input filter

Interference prevention function

Clutch

Select from direct, slide, and follow-up

Cam

Resolution: 2048 to 32768
Data points: 4 to 64 (changes according to the resolution)

Compensation during operation

Compensation via auxiliary input, phase compensation,
and step angle compensation

Origin return

Origin return method

Data set type, dog type (push),
dog type (selectable from "with Z phase" or "without Z phase"),
dog type sizing (selectable from "with Z phase" or "without Z phase"),
immediate Z phase, origin sensor and Z phase,
rising edge of limit switch,
origin sensor midpoint/rising edge

JOG/inching

JOG (high speed/low speed), inching (specifiable pulses)

Teaching

Current coordinate teaching

Memory data

Point parameters (each axis), synchronisation parameters (each axis),
cam data, unit program, servo parameters,
setting read/write during RUN (with some restrictions)

Output display

LINK, CONNECT, error status

Self-diagnosis function

Diagnosis can be made through hardware errors,
various parameter errors, error numbers, and error messages

Parameter setting

Parameters can be set from KV STUDIO,
ladder programs, and unit programs (flow)

Data backup

Coordinates: nonvolatile memory backup (unlimited)
Parameter settings: flash ROM backup (20000 switches)

Communication specifications

Communication standard

MECHATROLINK-III

Transmission speed

100 Mbps

Number of ports

2

1

Max. distance between stations

100 m*5

Min. distance between stations

0.2 m

Transmission media/cable

Category 5e-compliant, STP cross cable

Number of connected stations

KV-XH16ML: 16 max.
Control period: 62.5 µs (up to 2 devices), 125 µs (up to 5 devices),
250 µs (up to 10 devices), 500 µs (up to 16 devices)

4 max.
Control period: 500 µs (up to 4 stations)

Number of transmitted bytes

48 bytes (standard servo profile),
48 bytes (standard stepper motor drive profile),
64 byte (standard inverter drive profile),
16/32/48/64 bytes (standard I/O profile)

*1 Supplied via the CPU unit or expansion unit.
*2 Guaranteed range in which the system can be used.
*3 Specified according to the temperature in the control panel on the lower side of the unit.
*4 JIS B 3502, Compliant with IEC 61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.)
*5 For instances with 30 m or more, use ferrite cores (OP-84409) with 2 turn-winding.

Positioning/Motion Unit

Model

KV-SH04PL*1

General specifications

Type

CPU unit

Supply voltage

KV-5000/3000 Series System configuration using an expansion unit : 24 VDC (±10%)
KV-7000 Series System configuration with only an expansion unit : 24 VDC (−15%/+20%)

Environmental resistance

Withstand voltage

1500 VAC for 1 minute
(between the power terminals and the I/O terminals, and between the external terminals and the housing)

Noise immunity

1500 Vp-p or more
Pulse width: 1 µs, 50 ns
(based on noise simulator)
IEC standard-compliant
(IEC 61000-4-2/3/4/6)

Vibration resistance

Intermittent vibration: Frequency 5 to 9 Hz

Half amplitude 3.5mm*2

Intermittent vibration: Frequency 9 to 150 Hz

Acceleration: 9.8m/s2*2

Continuous vibration: Frequency 5 to 9 Hz

Half amplitude 1.75mm*2

Continuous vibration: Frequency 9 to 150 Hz

Acceleration: 4.9m/s2*2

Operating surrounding air temperature

KV-5000/3000 Series System configuration using an expansion unit : 0 to +50°C (No freezing)*3*4
KV-7000 Series System configuration with only an expansion unit : 0 to +55°C (No freezing)*3*4

Operating ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*3
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*3

Storage ambient temperature

KV-5000/3000 Series System configuration using an expansion unit : -20 to 70°C*3
KV-7000 Series System configuration with only an expansion unit : -25 to 75°C*3

Storage ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*3
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*3

Operating environment

No dust or corrosive gas

Environmentalresistance

Operating altitude

2000m or less

Environmental resistance

Insulation resistor

50 MΩ or more
(between the power terminals and the I/O terminals, and between the external terminals and the housing, with 500 VDC megohmmeter)

Impact resistance

Acceleration: 150m/s2, Operation time: 11 ms, 2 times in each of the X, Y, and Z directions

Pollution degree

2

Environmentalresistance

Overvoltage category

I (at KV-PU1: II)

Performance specifications

Output frequency

1 Hz to 8 MHz

Output form

Line driver /Open collector (switched per axis via hardware switch)
1-pulse mode/2-pulse mode/2-phase 1X/2-phase 2X/2-phase 4X

No. of axis controlled

4-axis

Control mode

Standard mode, High-speed mode

Control period

Standard mode: 500 µs, High-speed mode: 62.5 µs

Starting time

Standard mode: 500 µs above, High-speed mode: 8 µs above (continuous instant starting: 1µs)

Basic operation

Standard mode: Origin return/JOG, Linear interpolation (2 to 4 axes), Position control (ABS/INC), Speed control (+/- direction)
High-speed mode: Origin return/JOG, Position control (ABS/INC), Speed control (+/- direction)

Function

Standard mode: Speed change/Target change/Stop sensor, Speed override/Stop at specified angle, Continuous operation interrupt/Force next point, Absolute position following control/Sync type following control
, High-speed mode: Speed change/Target change/Stop sensor/Continuous instant starting

Position unit

Standard mode: mm, deg (angle), PLS (number of pulses), Decimal place 0 to 9, unit conversion function
High-speed mode: PLS (number of pulses)

Acceleration/deceleration curve

Standard mode: Linear/SIN, High-speed mode: Linear

Acceleration/Deceleration

Acceleration/Deceleration individual setting

Acceleration/deceleration time

Standard mode: 0 to 65535 ms, High-speed mode: -

Number of positioning points

100 points/axis

Position command speed

-2147483648 to 2147483647

M-code

0 to 65000, WITH/AFTER mode

Origin return type

DOG type (With/without Z-phase/press-against), DOG type inching (With/without Z-phase)*5, origin sensor (rising edge/middle point/Z-phase), limit switch rising edge, immediate Z-phase origin return, data set type

JOG/inching

Inching (number of pulses can be specified)*5, JOG

Teaching

Current coordinate teaching

Input

Positive (negative) direction limit switch/Origin sensor/Stop sensor/Continuous instant starting, 1 point per axis, 4 points in total, 24 VDC input can be realized
Forced stop input 1 point shared by whole axis, 24 VDC input can be realized
Z-phase input (+)(-)/Servo end/Servo ready/Drive alarm, 1 point per axis, 4 points in total, 5 VDC input can be realized

Output

Pulse output (differential line driver): equivalent to AM26C31 (max. 20 mA), Pulse output (in case of open collector): rated load: 30 VDC 0.1 A below
Drive alarm reset/Servo ON/Deviation counter clear, Rated load: 30 VDC 0.1 A below

Others

Multi-axis simultaneous starting based on unit interrupt/inter-unit synchronization

24V power input (I/O)

24 VDC (-15%/+20%)

5V power output

5 VDC (±10%), 200 mA below

Internal current consumption

200 mA below, external I/O: 260 mA below

Weight

About 230 g

*1 For KV-7000 Series
*2 Compliant with JIS B 3502 and IEC 61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.)
*3 Guaranteed range in which the system can be used.
*4 Specified according to the temperature in the control panel on the lower side of the unit.
*5 High-speed mode cannot be set

Counter Unit

Model

KV-SSC02*1

General specifications

Type

CPU unit

Supply voltage

KV-5000/3000 Series System configuration using an expansion unit : 24 VDC (±10%)
KV-7000 Series System configuration with only an expansion unit : 24 VDC (−15%/+20%)

Environmental resistance

Withstand voltage

1500 VAC for 1 minute
(between the power terminals and the I/O terminals, and between the external terminals and the housing)

Noise immunity

1500 Vp-p or more
Pulse width: 1 µs, 50 ns
(based on noise simulator)
IEC standard-compliant
(IEC 61000-4-2/3/4/6)

Vibration resistance

Intermittent vibration: Frequency 5 to 9 Hz

Half amplitude 3.5mm*2

Intermittent vibration: Frequency 9 to 150 Hz

Acceleration: 9.8m/s2*2

Continuous vibration: Frequency 5 to 9 Hz

Half amplitude 1.75mm*2

Continuous vibration: Frequency 9 to 150 Hz

Acceleration: 4.9m/s2*2

Operating surrounding air temperature

KV-5000/3000 Series System configuration using an expansion unit : 0 to +50°C (No freezing)*3*4
KV-7000 Series System configuration with only an expansion unit : 0 to +55°C (No freezing)*3*4

Operating ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*3
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*3

Storage ambient temperature

KV-5000/3000 Series System configuration using an expansion unit : -20 to 70°C*3
KV-7000 Series System configuration with only an expansion unit : -25 to 75°C*3

Storage ambient humidity

KV-5000/3000 Series System configuration using an expansion unit : 10 to 95% RH (No condensation)*3
KV-7000 Series System configuration with only an expansion unit : 5 to 95% RH (No condensation)*3

Operating environment

No dust or corrosive gas

Environmentalresistance

Operating altitude

2000m or less

Environmental resistance

Insulation resistor

50 MΩ or more
(between the power terminals and the I/O terminals, and between the external terminals and the housing, with 500 VDC megohmmeter)

Impact resistance

Acceleration: 150m/s2, Operation time: 11 ms, 2 times in each of the X, Y, and Z directions

Pollution degree

2

Environmentalresistance

Overvoltage category

I (at KV-PU1: II)

Performance specifications

Input frequency

1-phase 4 MHz (2-phase 4X 16 MHz)

Counting range

32-bit (Unsigned: 0 to 4294967295, Signed: -2147483648 to 2147483647)

Number of channels

2 CH

Mode

Input selection

External terminal (CH0, CH1), internal clock (0.05 µs, 1 µs, 10 µs, 100 µs), Other CH coincidence output, communication: EnDat2.2/22, BiSS (C-mode), YASKAWA serial

Input mode

1-pulse with/without direction, 2-pulse addition/subtraction operation, 2-phase 1X/2X/4X

Counting Operation mode

· Up-down counting mode, enable counting mode
· Preset counting mode, set timer counting mode
· Enable accumulative counting mode

Counting mode

Linear, loop

Frequency, revolution counter Operation mode

· Frequency counting mode, revolution counter B mode (1-revolution time measurement)
· Revolution counter A mode (pulse interval measurement)

Input

Counting input

A-phase/B-phase/Z-phase (preset), 3 points per channel, 6 points in total 5/12/24 VDC possible, line driver possible, Photocoupler isolation (between channels and between phases)

Control input

Enable input (used as input capture input either) 1 point per channel, 2 points in total 12 to 24 VDC input possible, photocoupler isolation
Input capture input 2 points per channel, 4 points in total 12 to 24 VDC input possible, photocoupler isolation

Output

Comparator coincidence output

2 points per channel, 4 points in total, photocoupler isolation, Rated load: 30 VDC 0.2 A below

Input capture function

Base on external input (max. 4 points), max. 0.05 µs period

Buffer function

Buffer period: 1 µs above

Input filter function

Input time constant switchover (6 kinds for counting/9 kinds for control)

Preset function

Possible to select from preset (Z-phase)/internal relay based rising edge/falling edge/level (only when an external input is used)

Serial Encoder communication function

Encoders that support

Encoders that support EnDat2.2/22, BiSS (C-mode) and YASKAWA serial connection

Communication period

EnDat2.2/22: 50 µs; BiSS (C-mode): 50 µs; YASKAWA serial: 62.5 µs

Input

Equivalent to differential line receptor that meets EIA RS485 standard

Output

Equivalent to differential line driver that meets EIA RS485 standard

Encoder 5 V power

5 VDC (±5%) 300 mA below

Others

Unit interrupt, inter-unit synchronization

Internal current consumption

190 mA below

Weight

About 130 g

*1 For KV-7000 Series
*2 Compliant with JIS B 3502 and IEC 61131-2, Number of scanning operations: 10 times in each of the X, Y, and Z directions (for 100 min.)
*3 Guaranteed range in which the system can be used.
*4 Specified according to the temperature in the control panel on the lower side of the unit.

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